I've never used Par::Packer before so this is just a guess, but could it be that something you're packing is looking for the path to the perl.exe binary in %PATH%, and when it can't find it, that's when it's breaking?

In reply to Re: PAR::Packer : Can't use the generated exe if there is no installation of perl by stevieb
in thread PAR::Packer : Can't use the generated exe if there is no installation of perl by Psylo

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