Update: Ok, I've read your question a little more carefully, and realize that you are only having problems with MS Outlook, so maybe this doesn't apply. Still, my recollection is that
MIME::Lite is not what I call 'Unicode clean' - you need to pass it a byte string that contains the message encoded in the desired character set.
Original response:
I bet $content contain code-points and not a UTF8 byte stream. Try this:
use Encode;
my $msg = MIME::Lite->new(
...
Data => encode('utf8', $contents),
);
My recollection is that
MIME::Lite doesn't perform any character encoding of the message even when you specify the
content-type.charset attribute.
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