uuencoding seems like a bit of overkill in order to drop the 8th bit. Here is a much simpler method (well, it is conceptually simpler but Perl's built-in uuencoding makes it harder to code in Perl) that might be much faster. It most likely (depending on the concentration of "8-bit characters") will write more bytes but that might not be much of a problem in comparison to the CPU usage of uuencoding. Then again, encoding perl.exe my way takes a ton fewer bytes than uuencoding does.

The concept is to pick two 7-bit characters, $quote7 and $quote8. $quote7 is used to "quote" these two characters. $quote8 is used to "quote" any "8-bit characters". So you replace any 8-bit character with $quote8 followed by that character with the 8th bit stripped. You preceed any occurrances of $quote7 or $quote8 with $quote7. I hope it is obvious how you reverse the process.

Here are the conversion routines wrapped in a test program (and it actually works):

#!/usr/bin/perl -w
use strict;

{
    my( $quote7, $quote8, %quote, %unquote );
    BEGIN {
        $quote7= pack "C", 0x7e;        # Any 7-bit char.
        $quote8= pack "C", 0x7f;        # Any _other_ 7-bit char.
        @quote{ $quote7, $quote8 }=
            ( $quote7.$quote7, $quote7.$quote8 );
        @quote{  map  { pack "C", $_ }  0x80..0xff  }=
                 map  { $quote8 . pack "C", $_ }  0..0x7f;
        %unquote= reverse %quote;
    }
    sub strip8 {
        my( $bin )= @_;
        $bin =~ s#([$quote7$quote8\x80-\xff])#$quote{$1}#go;
        return $bin;
    }
    sub restore8 {
        my( $str )= @_;
        $str =~ s#([$quote7$quote8].)#$unquote{$1}#gos;
        return $str;
    }
}

die "Usage: $0 file\n"   if  1 != @ARGV;
open IN, "<$ARGV[0]"  or  die "Can't read $ARGV[0]: $!\n";
binmode IN;
undef $/;
my $in= <IN>;
my $out= strip8( $in );
my $end= restore8( $out );
die "Well, that didn't work!"   if  $in ne $end;
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I used the hashes in a quest for execution speed but since I didn't run benchmarks I can't guarentee that other methods aren't tons faster.

        - tye (but my friends call me "Tye")