in reply to Seeking fixed length

Yes, the people who frequent the monastery know Perl and have ESP as well. ;-)

OK, taking a great leap, here's what I would suggest:

Your basic algorithm then will be to open both files, then enter a loop where you read a line into an array, then write it out with fixed sizes.

To mis-quote Tom Christiansen: this reply may be somewhat sub-serious, but when you ask a vague question, you should expect a bit of whimsy.

HTH