Your question is very well stated but I'm curious about one thing you mentioned:

The trick that was working then was to include the above dll and to rename the the Glib, Gtk2, Pango folders in lib/auto to hide them from the search path.
The dll were then taken from the par archive at shlib\MSWin32-x86-multi-thread-64int\ folder and the exe works.

Are you renaming the folders so that you can test that the exe works without them and should work on a different machine where they don't exist?

In reply to Re: On the road again with Gtk2 and PAR::Packer by Lotus1
in thread On the road again with Gtk2 and PAR::Packer by frazap

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